Maintenance & Care for Injection Molding Machine and Support Machinery

Inspect and tighten any loose screws, bolts, or terminals on barrel thermocouples, heating elements, and connections for your injection molding machine and support machinery.

Check the current of barrel heating elements using a clamp meter, comparing readings to specifications in your injection molding machine and support machinery documentation.

Inspect solenoid valve connectors for damage or looseness, and check all oil lines for leaks or interference on your injection molding machine and support machinery.

Examine mechanical parts and sliding rails for damage, cleaning away old lubricant while ensuring smooth operation without unusual noises.

Inspect electrical components and wiring, with special attention to contactor points ensuring no discoloration and proper connections in your injection molding machine and support machinery.

Clean the floor around the base of the injection molding machine and support machinery, removing any spilled oil, water, or accumulated dust.

Check machine door limit switches and signal wires, replacing or securing as necessary to maintain safety interlocks.

Perform maintenance on safety door pulleys to ensure smooth operation and proper safety function of your injection molding machine and support machinery.

Use an R gauge to check that the nozzle球面 conforms to standard specifications, inspecting for damage or wear that would require repair or replacement.

Clean oil and debris from the two mold clamping cylinder rods and four tie bars to prevent scoring and maintain proper function.

Apply EP2 grease to the clamping piston rod fixing points to ensure proper lubrication of these critical components.

Remove the control cabinet door's cooling air filter and replace the filter media to maintain proper airflow and prevent dust accumulation.

Check the cooling effectiveness of the feed throat water jacket during normal production, monitoring temperature differentials. If exceeding 5°C from set parameters, clean the water jacket, solenoid valve, and filter elements.

Start the hydraulic motor and check hydraulic oil levels, adding oil when approaching the lower level mark to maintain proper operation of your injection molding machine and support machinery.

Inspect and tighten any loose electronic rulers for mold opening/closing, high-pressure clamping, ejection, injection unit movement, and injection functions. Clean surface oil with alcohol.

Check mechanical mold clamping position stops and electrical limit switches for looseness, tightening screws or bolts as needed for your injection molding machine and support machinery.

Clean the filter elements in the cooling water pipes to maintain proper flow rates and cooling efficiency.

Refill centralized lubrication reservoirs with grade 00 lubricating grease to ensure proper lubrication of all moving parts in your injection molding machine and support machinery.

Operate manual lubrication systems and check for leaks in centralized lubrication lines, replacing damaged lines with special attention to hoses at the moving mold slide areas.

Pay special attention to copper water pipes, rubber hoses, and oil lines connected to the moving platen, checking for cracks and wear especially at movement and bending points, replacing as needed.

Polish the moving and fixed mold locating rings to remove burrs and flatten any deformation, ensuring proper alignment for your injection molding machine and support machinery.

Check hydraulic oil quality, looking for contamination, insufficient quantity, or water content. Perform necessary treatments and add oil as required to maintain optimal performance of your injection molding machine and support machinery.

Inspect all electrical wiring for loose connections, securing any that are found to prevent electrical issues in your injection molding machine and support machinery.

Check the ventilation filters on electrical control boxes, cleaning or replacing them as necessary to maintain proper cooling and prevent dust accumulation.

Clean the hydraulic oil filter screens to maintain proper oil flow and prevent contamination-related damage to hydraulic components.

Perform a thorough cleaning of all moving surfaces including tie bars and injection unit sliding rails, then reapply fresh lubricant to ensure smooth operation of your injection molding machine and support machinery.

Clean and inspect coolers: if using groundwater, industrial water, or salt water, remove and clean coolers monthly to maintain efficiency and extend service life. For purified tap water, cleaning every six months is generally sufficient.

Check and adjust nozzle centering to ensure alignment within 1mm tolerance, which is critical for proper material flow and mold protection in your injection molding machine and support machinery.

Re-secure mold opening/closing electronic rulers and calibrate zero points to maintain precise positioning accuracy for consistent production quality.